Cantilever Nine-axis Intelligent Workstation

Nine Axis Cantilever Intelligent Workstation is mainly used for the welding production of intermediate assembly structures of ships and bridges, as well as workpieces of high mechanical equipment types. The Nine Axis Cantilever Workstation is compatible with the adaptability of ground rail, seven axis cantilever, and eight axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

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Overview

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Cantilever assembly diagram

Parameters of the Cantilever Intelligent Workstation

Subitem	unit	content
Applicable scenarios	/	Welding inside small enclosed spaces such as compartments and partitions within the box (with a depth of less than 2 meters)
Equipment specifications	m	1056
Total power	KW	37
Maximum working range	m	15*5(0.700~2.7)
Average welding efficiency	m/day天	160~220（The structural types are different）

Performance of Cantilever Nine-axis Intelligent Workstation

Application processes	welding
Environmental protection equipment	optional equipment
Work Coordinate System	PCS2、PCS3（Both sides of the cantilever）
Working range	850016001700
Working hours	7*20H
Welding Process Package	CO2/80% CO2+20%AR solid core carbon steel,CO2 flux-cored carbon steel DC and pulse welding
Welding Material Type	spool packaging、drum packaging
applicable scenarios	Assembly of square tube beams and columns, assembly welding of primary and secondary beams of light steel H-beam in prefabricated houses
Auxiliary Axis	Optional Ground Track and Gantry

Workflow of the gantry dual-machine nine-axis workstation

1)Manually or via conveyor chain, transport the components to be welded to the workstation frame, positioning them near point P；

2)(Simultaneously or in advance) Operators rotate the model consistently and create nodes based on the component number and placement；

3)If the placement deviation is too large, use a camera to identify the component's positioning point P. If the placement is close enough, operators directly load the model and initiate scanning；

4)After scanning is complete, the system initiates welding；

5)Once the welding of the entire component is completed, transport the component to the subsequent workstation. If there is no component model, the equipment can be operated for welding using visual interaction. After placing the component on the workstation, operators take photos of the welding areas using a camera, match the process, and initiate scanning for welding. Compared to model-driven operations, this method increases the relative workload for operators

Applicable Component Display (Partial)

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robot welding
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